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Industrial Plasma Cutting Equipment

Plasma Cutting Machines Manufacturer in India | Rhino Cut Series

100A–300A
Current Range
IGBT
Inverter Technology
ISO 9001
Certified Quality
CNC
Automation Compatible
Precision Thermal Metal Cutting

Heavy-Duty Industrial Plasma Cutting Machines

APS Welding is a premier ISO 9001:2015 certified manufacturer and exporter of heavy-duty air plasma cutting equipment. Engineered and built entirely in-house at our state-of-the-art facility in Gujarat, India, the Rhino Cut Series delivers precision cutting performance across carbon steel, stainless steel, aluminum, brass, and copper.

Incorporating advanced IGBT inverter power source technology, Rhino Cut plasma systems combine high arc stability, energy efficiency, and low consumable wear with high cutting speeds. Whether for manual workshop operations or continuous multi-shift automated CNC cutting cells, our plasma machines are built to rigorous international engineering standards for long-term reliability in global fabrications.

  • High-speed cutting with minimal heat-affected zone (HAZ)
  • Smooth, dross-free edge quality reducing post-cut grinding
  • Energy-efficient IGBT inverter power conversion
  • In-house designed power electronics and heavy-duty torches
  • Comprehensive thermal and electrical protection circuits
  • Designed for international 3-phase power grids
APS Industrial Plasma Cutting Machine Facility and Quality Testing
20+ YearsIn-House R&D & Manufacturing
Rhino Cut Product Lineup

Industrial Air Plasma Cutters (100A to 300A)

Explore our flagship Rhino Cut Series. Each machine is optimized for specific thickness ranges, duty cycles, and integration requirements—from light industrial sheet metal to heavy plate processing.

Light to Medium
Rhino Cut 100

100 Amp Plasma Cutter

Compact IGBT inverter unit designed for precision shop floor fabrication, maintenance repair, and light plate metal cutting.

  • Input Voltage3Ph, 415V AC 50/60Hz
  • Duty Cycle100% @ 78A / 60% @ 100A
  • Process MetalMS, SS, Aluminum
  • Cooling TypeForced Air Cooling
Medium Industrial
Rhino Cut 160

160 Amp Plasma Cutter

Versatile power source engineered for medium-heavy fabrication shops, vessel repair, and structural steel processing.

  • Input Voltage3Ph, 415V AC 50/60Hz
  • Duty Cycle100% @ 125A / 60% @ 160A
  • Process MetalMS, SS, Aluminum, Copper
  • Cooling TypeHeavy Duty Forced Air
Heavy Fabrication
Rhino Cut 200

200 Amp Plasma Cutter

High-current plasma cutter built for continuous heavy plate severance, shipyard fabrication, and mechanised carriage cutting.

  • Input Voltage3Ph, 415V AC 50/60Hz
  • Duty Cycle100% @ 155A / 60% @ 200A
  • AutomationCarriage & CNC Ready
  • Cooling TypeHeavy Duty Forced Air
Heavy Industry & CNC
Rhino Cut 300

300 Amp Plasma Source

Maximum-capacity heavy industrial power source tailored for thick plate processing plants and high-speed CNC gantry cutting tables.

  • Input Voltage3Ph, 415V AC 50/60Hz
  • Duty Cycle100% @ 231A / 60% @ 300A
  • AutomationIntegrated CNC Interface
  • Cooling TypeHeavy Duty Forced Air
Engineering Authority

How Inverter Plasma Cutting Technology Works

Plasma cutting converts compressed air into a superheated, electrically conductive ionized gas jet exceeding 20,000°C. When directed at conductive metals, the high-velocity plasma instantly melts the base metal while blowing away molten slag, leaving a narrow, precise cut line (kerf).

Advanced IGBT Electronics

Our proprietary IGBT inverter circuit boards regulate arc current at high frequencies, resulting in smooth pilot arc ignition, rapid arc response, and maximum power factor efficiency.

Narrow Kerf & Clean Edges

Optimized gas flow dynamics and torch nozzle geometry focus the plasma column tightly, minimizing bevel angles and producing clean cut edges that require zero post-processing.

Full Protection Suite

Integrated Over-Current (OC), Over-Temperature (OT), Under-Voltage (UV), and Over-Voltage (OV) protection modules safeguard machine components during demanding site conditions.

Technical Evaluation

Thermal Cutting Process Comparison

Understanding the operational tradeoffs between plasma cutting, oxy-fuel cutting, and laser cutting helps international procurement managers select the best cutting solution for cost, speed, and material versatility.

Evaluation Parameter Inverter Plasma Cutting (APS Rhino Cut) Oxy-Fuel Cutting Industrial Laser Cutting
Supported Metals All conductive metals (Mild Steel, SS, Aluminum, Copper, Alloys) Carbon & Mild Steel only Mild Steel, Stainless Steel, Thin Aluminum
Cutting Speed (Medium Thickness) Very Fast (Up to 3x faster than Oxy-Fuel) Slow to Moderate Fast on thin gauge; slows drastically on thick plate
Heat-Affected Zone (HAZ) Small (Low thermal distortion) Large (High risk of plate warping) Very Small (Minimal distortion)
Capital Equipment Cost Moderate — Quickest ROI for Industrial Users Low initial investment Very High initial capital cost
Consumable & Gas Cost Low (Uses standard clean compressed air) Moderate (Requires Oxygen & Fuel Gas tanks) High (Requires high-purity Nitrogen/Oxygen)
CNC Gantry Integration Seamless — High compatibility with CNC tables Limited application scope Standard on dedicated fiber laser units

Note: Performance parameters depend on gas pressure, material quality, and operator technique. Standard testing complies with IEC 60974-1 industrial performance benchmarks.

Why Overseas Buyers Partner with APS

Direct Manufacturer Advantages

01

100% In-House R&D

We engineer every inverter PCB board, chassis, and transformer in our own factory, guaranteeing total control over quality, component sourcing, and long-term design stability.

02

ISO 9001:2015 Certified

Our manufacturing and testing routines strictly follow certified ISO procedures, ensuring that every exported machine undergoes rigorous load-bank and arc-burn testing.

03

Global Power Grid Fit

We build our 3-phase plasma units with broad voltage tolerance to handle real-world supply fluctuations common in international mining, pipeline, and shipyard sites.

04

Spare Parts Continuity

Working directly with the manufacturer ensures guaranteed long-term supply of OEM torches, nozzles, electrodes, and internal electronic spares.

Industrial Sector Focus

Applications Across Global Heavy Industries

APS Rhino Cut plasma equipment is field-proven across demanding international industrial projects.

Shipbuilding & Offshore

Fast profiling of hull plates, deck sections, structural stiffeners, and stainless steel marine fittings.

Pressure Vessels & Tanks

Precision edge preparation and nozzle hole cutouts on carbon steel and alloy pressure vessel shells.

Structural Steel Fabrication

Rapid cutting and coping of I-beams, channel steel, gusset plates, and heavy structural columns.

Pipeline & Processing Plants

On-site pipe beveling, flange cutting, and spool fabrication for oil, gas, and chemical facilities.

Earthmoving & Heavy Equipment

High-speed plate profiling for excavator buckets, crane booms, chassis frames, and wear plates.

General Industrial Maintenance

Fast metal demolition, defect removal, and custom repair plate cutting in process manufacturing plants.

Buyer Knowledge Base

Frequently Asked Questions

What is an industrial plasma cutting machine used for?

An industrial plasma cutting machine uses a high-temperature ionized gas jet (over 20,000°C) to cut electrically conductive metals such as carbon steel, stainless steel, aluminum, brass, and copper with exceptional speed and minimal kerf width.

What thickness range can the APS Rhino Cut Series cut?

The Rhino Cut Series spans from 100A to 300A models. Depending on amperage, continuous quality severance and piercing capacities range from thin gauge sheet metal up to heavy plates exceeding 50mm thickness.

Why choose IGBT Inverter plasma cutters over traditional transformer models?

IGBT inverter plasma cutters deliver up to 30% higher electrical efficiency, precise current control, stable pilot arc transfer, longer consumable lifespan, and a compact, lightweight footprint optimized for continuous industrial duty.

Can APS Rhino Cut plasma power sources be integrated with CNC systems?

Yes. High-capacity models like the Rhino Cut 200 and Rhino Cut 300 feature dedicated automation interfaces, arc voltage sensing, and high-duty cycle design for seamless integration with CNC gantry cutting tables and mechanized automation.

What input voltages do APS export plasma cutters support?

Standard industrial units operate on 3-phase 415V AC at 50/60 Hz. Customized input power solutions (such as 380V, 440V, or 480V 3-phase) can be engineered for international export project requirements.

Get Direct Technical Specifications & Export Quotations

Connect with our senior application engineering team to receive complete technical data sheets, duty cycle curves, and factory-direct export pricing.

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