Magnus 250 CCCV
Compact Site MIG Welder
- Input Voltage3-Phase, 415V AC
- Duty Cycle 60%250 Amps
- Duty Cycle 100%190 Amps
- ApplicationsLight/Medium Steel Fabrication
600A
Max Welding Current
60%
Energy Savings vs Transformer
CC/CV
Dual Output Mode
ISO
9001:2015 Certified
Advanced Power Sources Limited
Industrial MIG Welding Machines (250A–600A)
APS Welding manufactures industrial-grade MIG/MAG (GMAW) welding machines engineered for continuous duty, superior arc stability, and reduced spatter in heavy fabrication environments. Utilizing advanced IGBT Inverter and DIGICON digital arc control technologies, our power sources deliver optimum deposition efficiency across mild steel, stainless steel, and aluminum applications.
As an established OEM exporter based in Valsad, Gujarat, India, every APS MIG welding system undergoes strict load-bank testing and thermal testing to ensure full compliance with international standards (IEC 60974-1). Global procurement teams benefit from direct manufacturer pricing, customized site input voltages (330V–500V AC), and long-term spare parts availability.
- Multiprocess CC/CV Capability (MIG, MAG, MMA, Gouging)
- High Duty Cycle at 40°C Ambient Operation
- IGBT Inverter Topology with Energy Saving Control
- Synergic & DIGICON Digital Parameter Fine-Tuning
- Heavy-Duty 2-Roll & 4-Roll Wire Feeder Options
- Robotic & Machine Automation Ready Interface
250A - 600AHeavy Duty GMAW Range
Heavy Industrial Range
Magnus Series — Multiprocess CC/CV MIG Welders
Built with heavy-duty Module IGBT technology, the Magnus Series delivers rugged current stability for continuous industrial production lines, structural steelwork, and heavy engineering shops.
Magnus 300 CCCV
Industrial Workshop MIG
- Input Voltage3-Phase, 415V AC
- Duty Cycle 60%300 Amps
- Duty Cycle 100%205 Amps
- ApplicationsSheet & Plate Fabrication
Magnus 400 CCCV
Heavy Fabrication MIG
- Input Voltage3-Phase, 415V AC
- Duty Cycle 60%400 Amps
- Duty Cycle 100%310 Amps
- ApplicationsPressure Vessels & Beams
Magnus 600 CCCV
High Deposition / Gouging
- Input Voltage3-Phase, 415V AC
- Duty Cycle 60%600 Amps
- Duty Cycle 100%465 Amps
- ApplicationsHeavy Plate & Continuous SAW/MIG
Digital Precision Control
Lumina Series — Digital DIGICON MIG Welders
Featuring DIGICON advanced microprocessor architecture, the Lumina Series provides precise dynamic arc length calibration, programmable memory, and spatter-free waveform output for critical joints.
Lumina 400 CCCV
Digital Multiprocess Source
- Input Voltage3-Phase 415V AC (±15%)
- ProcessesMIG/MAG, GMAW, Digital Stick
- Duty Cycle400A @ 60% / 310A @ 100%
- Key FeatureSpatter Reduction & Burnback Control
Lumina 600 CCCV
Heavy Digital Production
- Input Voltage3-Phase 415V AC (±15%)
- ProcessesHeavy GMAW, FCAW, Gouging
- Duty Cycle600A @ 60% / 465A @ 100%
- Key FeatureAutomated Cell / Robotic Integration
Wire Feeders & Mobility Systems
Add-On Units & Industrial Accessories
Complete your MIG welding workstation with heavy-duty drive units and rolling chassis built for factory floor durability.
2-Roll Feeder SSJ4
Reliable 24V DC PMDC motor drive unit offering smooth wire feeding speed from 1.5 to 22 meters per minute for standard solid wires.
4-Roll Feeder SSJ11
Four driven gear rolls ensuring non-slip feeding for heavy flux-cored wires, long interconnecting cables, and soft aluminum wires.
4-Roll SSJ11 DIGI
Encoder-controlled wire feeder with digital display interface for exact wire feed speed synchronization and remote voltage setting.
Heavy Duty MIG Trolley
Rugged steel trolley designed to house power sources, gas cylinders, and water coolers with industrial castor wheels for shop floor movement.
Engineering Excellence
Key Technical Advantages
Advanced IGBT Inverter Topology
High-frequency switching reduces power consumption by up to 60% compared to legacy transformer-based machines while maintaining superior arc crispness.
True Constant Current / Constant Voltage (CC/CV)
Offers stable voltage characteristic for consistent bead geometry in CV MIG mode and constant current output for manual arc stick welding.
Comprehensive Electrical Protection
Built-in protective circuits safeguard against over-voltage, under-voltage, over-current, thermal overload, and single-phasing conditions.
Electronic Inductance & Burnback Control
Adjustable inductance allows operators to fine-tune weld puddle fluidity, reduce spatter, and optimize wire burnback timing after torch trigger release.
Wide Input Voltage Protection Range
Designed to operate reliably between 330V and 500V AC input, ensuring stable welding performance even with fluctuating generator power.
Automation & Robotic Interfaces
Equipped with standardized terminal blocks for effortless integration with welding carriages, positioners, column & boom systems, and robots.
Quality Assurance
International Certifications & Standards Compliance
Every APS power source is engineered and manufactured inside our ISO 9001:2015 certified production plant in Valsad, Gujarat, India.
| Certification / Compliance | Manufacturing Scope | Procurement Advantage |
|---|---|---|
| ISO 9001:2015 Certified | Complete In-House R&D, PCB Assembly, & Testing | Standardized manufacturing processes and strict quality audits. |
| IS / BIS Standards | Indian Industrial Standards for Arc Welding Equipment | Fully compliant for public infrastructure and corporate tenders. |
| CE Conformity | Available for Export Configurations | Meets European health, safety, and environmental protection standards. |
| MSME & Export Registered | Advanced Power Sources Limited (Valsad, Gujarat) | Direct factory export pricing and global logistical support. |
Field Proven
Target Heavy Industries
Structural Steel Fabrication
High deposition welding on heavy I-beams, trusses, columns, and building girders.
Shipbuilding & Marine
Continuous seam welding on hull plates, decks, and offshore structures.
Pressure Vessels & Boilers
X-ray quality welds on thick carbon steel and stainless steel pressure shells.
Piping & Heavy Equipment
Process plant piping, earthmoving machinery frames, and heavy machinery bodies.
Railways & Transportation
Bogie frames, wagon chassis, and passenger coach structural manufacturing.
General Manufacturing
High-volume shop floor production lines requiring continuous wire feeding.
Technical Insights
Frequently Asked Questions
What is a MIG welding machine used for in heavy industry?
MIG (GMAW) welding machines provide high-speed continuous wire feeding for welding carbon steel, stainless steel, and alloy structures in heavy machinery, shipbuilding, structural steel fabrication, and pressure vessel manufacturing.
What are the technical advantages of CC/CV MIG welders?
Constant Current / Constant Voltage (CC/CV) power sources allow dual-process operation. Constant Voltage (CV) delivers stable arc length and smooth wire transfer during MIG welding, while Constant Current (CC) mode enables MMA stick welding or carbon arc gouging from the same source.
Can APS MIG welding machines operate on site power generators?
Yes. APS MIG power sources feature wide input voltage fluctuation tolerance (330V to 500V AC), making them highly reliable on generator power and at field installation sites.
Are APS MIG welding power sources compatible with robotic automation?
Yes. Both the Magnus and Lumina series include remote control interfaces, analog/digital signal integration, and high duty cycle performance tailored for seamless coupling with welding carriages, positioners, and robotic cells.
Request Complete Product Specifications & Pricing
Contact our application engineering team to receive full technical datasheets and OEM quotations for export.